Production facilities for AGV train wagons
A live-site upgrade delivered under tight phased schedules. We modernised production facilities to current standards while preserving functionality and operational flow.
Factory15,000 m²
Rail transport
On schedule
Production facilities
Chorzów Poland
15,000 m²
Rail transport
On schedule
Production facilities
Chorzów Poland
Planning
The works were planned to avoid compromising production running 24/7, with a tight schedule divided into clear phases for each part of the buildings. This approach helped protect continuity while keeping progress structured and predictable across the site.
24/7 live-site phasing
We planned the works to keep production running continuously.
Tight, phased scheduling
We split the schedule by building areas to keep delivery controlled and trackable.
Continuity-first coordination
We aligned sequencing to avoid disruption to ongoing operations.
Designing
The design was adapted to current requirements without compromising the functionality of the buildings. Because legacy documentation was old and incomplete, we supported the process with extensive surveys and expert assessment so stability could be preserved while meeting new needs.
Surveys replacing incomplete drawings
We carried out extensive surveys to bridge gaps in the existing documentation.
Standards upgrade, functionality protected
We updated the design to meet current requirements while keeping the buildings functional.
Stability-first adaptation
We introduced new needs without compromising the existing structure.
Building
Works were delivered in a live industrial environment with focus on protecting people, production, and maintenance equipment. Execution was organised to keep material and goods flow moving, so operations could continue while the facility was upgraded.
Live-site protection measures
We managed zones and routines to protect people and critical equipment.
Material flow continuity
We maintained the flow of materials and goods throughout execution.
Operational continuity maintained
Production continued while works progressed on site.
Maintaining
Maintenance programmes and training were prepared for the client’s team to support reliable operation and consistent upkeep after delivery.
Maintenance programmes
We prepared a structured post-handover maintenance approach.
Client team training
We trained the client’s team to support safe, consistent upkeep.
Operational readiness support
We aligned handover inputs to support long-term performance.
Quotes from Project Manager
“It’s very rewarding to contribute to a project shaped by the latest technology in rail transportation.”
— Project Manager, GFS Engineering
